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PROJECT

Cariflex Polyisoprene Latex Plant

Process Vessel Package

Client

Daelim E&C

Year

2023

Location

Singapore

Scope

Engineering – Procurement – Fabrication

Item

Process Vessels
• Isoprene Vessel
• Packed Bed Reactor Column
• Blending Vessel
• Pasteurization Vessel
Hybrid Tanks
• Cement Transfer Vessel
• Flare Knockout Drum
• Latex Surge Vessel
• Recovered Cyclopentane Vessel
• Hot Waste Vessel

Inner Diameter

8,000 mm

Length

33.46 m

Design Pressure

6/ F.V barG

Design Temperature

75oC

Project

Cariflex is a global leader of isoprene rubber latex (“IR Latex”) and isoprene rubber (“IR”) for medical end markets and other high-value markets with strong growth drivers. Cariflex will be constructing the world’s largest and Singapore’s first polyisoprene latex plant on this site. Driven by a strong commitment to better serve its global customers in medical and consumer products, this investment represents the largest capacity expansion in Cariflex’s existing accomplishments. Cariflex’s polyisoprene rubber latex (CariflexTM IR Latex) is a synthetic, water-based polymer latex, suitable for a wide range of high-value applications. Surgical gloves and condoms represent the key end markets for which CariflexTM IR Latex is used, on account of its unique value proposition as an alternative to natural rubber latex. The Singapore plant will play a vital role in Cariflex’s manufacturing supply versatility to serve their customers in Southeast Asia, where the world’s key manufacturing plants of surgical gloves and condoms are located.

PROCESS VESSEL

Coil Vessels are a type of heat transfer vessel characterized by the presence of internal coils or tubes through which a heating or cooling fluid flows. Their primary function is to provide efficient and contained heat exchange directly within the vessel’s contents, ideal for applications where direct contact with the heat exchange surface is desired for temperature control. These vessels are commonly found in storage tanks, mixing vessels, and specialized reactors requiring integrated internal heating or cooling.

Agitated Tanks are general-purpose process tanks fitted with mechanical impellers or agitators that impart motion to the fluid contents. Their primary function is to thoroughly mix liquids, dissolve solid particles, suspend insoluble solids, or enhance heat and mass transfer in various batch or continuous processes. These versatile mixing solutions are universally found in chemical processing, water treatment, food & beverage production, paints & coatings manufacturing, and fermentation processes, ensuring homogeneity and operational efficiency.

Continuous Reactors are dynamic reaction vessels where reactants are continuously fed into the system, and products are continuously removed, allowing for steady-state operation. Their primary function is to achieve high-volume production with consistent product quality, efficient heat management, and optimized utilization of reaction conditions, leading to greater productivity and lower operating costs. These high-throughput reactors are essential in petrochemicals, commodity chemicals, and large-scale pharmaceutical manufacturing, where continuous, efficient production is paramount.

Bed Reactors are a type of continuous reactor containing a fixed or fluidized bed of solid catalyst particles or adsorbent material. Their primary function is to facilitate heterogeneous catalytic reactions between fluids (gas/liquid) and the solid catalyst, providing a large surface area for chemical transformation, or to enable adsorption/desorption processes. These vital reactors are extensively utilized in petrochemicals (e.g., catalytic cracking, hydrogenation), ammonia synthesis, environmental catalysis, and gas purification.

STORAGE TANK

Bins and Hoppers are essential process vessels specifically designed for the temporary storage and controlled discharge of granular, powdered, or bulk solid materials. Their primary function is to facilitate consistent material flow, prevent bridging or arching, and ensure reliable feeding to downstream processing equipment such as conveyors or mixers. These indispensable components are ubiquitous across industries, including food processing, pharmaceuticals, mining, agriculture, cement production, and bulk material handling, optimizing material flow and operational efficiency.

Knockout Drums are pressure vessels specifically designed to separate entrained liquid droplets or slugs from a gas stream, primarily through gravity settlement. Their primary function is to protect downstream equipment, such as compressors, turbines, or burners, from liquid carryover that can cause damage, corrosion, or efficiency loss, ensuring drier gas for further processing. These vital separators are omnipresent in natural gas processing, oil & gas production, and petrochemical facilities for gas stream purification.

Surge Drums or Surge Tanks are intermediate storage vessels strategically placed in a process line to provide buffer capacity. Their primary function is to dampen flow fluctuations, absorb momentary excesses or deficiencies in material flow, and ensure a smooth, continuous, and stable feed to downstream equipment, thereby preventing process upsets and improving operational efficiency. These indispensable units are found in nearly all continuous process industries, including chemical, petrochemical, food & beverage, and power generation.

Hold Vessels are simple, non-agitated tanks or drums primarily used for the temporary storage of process fluids or intermediate products. Their primary function is to hold a batch for quality control checks, allow for natural settling of solids, provide a temporary accumulation point before transfer to another process unit, or serve as a buffer for intermittent operations. These basic but crucial vessels are common in chemical batch processing, pharmaceutical manufacturing, food & beverage production, and wastewater treatment plants.

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